SHS H-Class Polyimide Prepreg Material | B-Stage High-Temperature Resistant Insulation for Dry Transformers & Motors
SHS H-Class Polyimide Prepreg Material is a top-tier B-stage semi-cured flexible insulation solution specifically engineered for ultra-high temperature and extreme electrical environments. It is meticulously manufactured by uniformly immersing an advanced polyimide film heat-resistant composite substrate into a specialized H-grade high-temperature adhesive solution, followed by precisely controlled thermal baking into a stable, non-sticky semi-cured state.
Designed to withstand severe thermal loads, SHS cross-links completely into a solid monolithic matrix during final equipment baking. It creates a seamless, tightly sealed, and permanent insulating layer over copper or aluminum conductors, ensuring long-term systemic stability.
Key Features & Advantages
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Extreme H-Class Thermal Endurance: Capitalizes on the legendary heat resistance of polyimide, allowing continuous safe operations under severe high-temperature cycles without structural degradation.
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Optimized B-Stage Crosslinking Chemistry: Precision-controlled volatile content (≤1.5%) and premium soluble resin profile (≥45 g/m²) eliminate the risk of bubbles or outgassing during curing, achieving an ultra-dense layer.
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Outstanding Tensile & Shear Bonding: Possesses exceptional mechanical properties with a tensile shear strength of ≥23.0 MPa, providing powerful permanent adhesion to copper/aluminum surfaces to counter severe electromagnetic vibrations.
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High Reliability Dielectric Profile: Delivers exceptional breakdown voltage safety vectors (up to ≥9 KV for 0.30mm thickness), ensuring stable insulation barriers between high-stress turns.
Typical Applications
SHS polyimide prepreg is highly recommended for high-end heavy-duty electrical applications:
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H-Class Dry-Type Transformers: The premier wrapping option for interlayer insulation partitions in low-voltage copper or aluminum foil-wound coils.
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Traction & Heavy Industrial Motors: Extensively applied for high-vibration motor inter-turn insulation wrapping, slot lining, and liner cushioning.
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Molded & Tubular Components: Serving as an ideal basic laminating substrate for rolling premium high-temperature laminated insulation tubes and fabricating special-shaped structural parts.
Technical Data Sheet
Thickness Range: 0.18mm – 0.30mm (Total range: 0.11mm - 0.40mm available) | Width Range: 5mm – 1500mm (Custom slitting available)
| No. | Test Item | Unit | Technical Indicators (Value) |
| 1 | Nominal Thickness | mm | 0.18 | 0.20 / 0.25 | 0.30 |
| 2 | Thickness Tolerance | mm | ±0.03 | ±0.035 | ±0.035 |
| 3 | Tensile Strength (Machine Direction, Unbent) | N/10mm | ≥70 | ≥80 | ≥100 |
| 4 | Soluble Resin Content | g/m² | ≥45 |
| 5 | Volatile Content | % | ≤1.5 |
| 6 | Breakdown Voltage | KV | ≥6 | ≥8 | ≥9 |
| 7 | Tensile Shear Strength | MPa | ≥23.0 |
| 8 | Storage Life (Under cool, dry conditions) | Months | 6 |
